Infrastructure

Manufacturing

ENVIRONMENTAL CONTROL

The whole plant is divided into pressurized and non-pressurized zones with single point entry systems. These zones are backed by a set of HVAC Utility Equipments:.

- US make York Air Cooled Chillers – 750 TR
- Zeco make AHUs – 10 AHUs
- Denmark make VFDs in each AHUs.

ASSEMBLY LINES

Highly flexible, dedicated semi-automatic assembly lines are installed as per customer requirements.

Assembly shop is located between Surface treatment, BOP store and FG store for minimal material movement.

PLASTIC MOULDING

Fully equipped Plastic Injection Molding Shop (Including Thermo & Thermoset plastic).

The moulding shop is equipped with 22 Nos moulding machines, ranging from 80 Ton to 1300 Ton. It also includes one all electric and one Engel make multi color Injection machine.

BASE COATING PLANT

UV Cured, Robotic Spray Basecoat plant in Clean Room environment (10,000 Class) for BMC Reflectors without manual intervention. Line is placed between Plastic Molding and Vacuum coating plant for single line material flow.

VACUUM COATING PLANT

Evaporation type Vacuum Metallization plant along with plasma cleaning and HMDSO Polymerization. Vacuum Metalizing machine has inbuilt top coating which reduced additional process and material movement. Location of plant is between base coat plant and assembly line to reduce material movement.

INTEGRATED HARD COATING

INTEGRATED HARD COATING PLANT

UV cured, Robotic spray Hard coating Plant in Clean Room environment (10,000 Class) for PC Lenses.

The Hard coat line is integrated with annealing oven and injection molding for online feeding of lens.

LEARNING CENTRE

We have created a real time learning centre on shop floor where all the production associates will be trained for their role.

TOOL ROOM

We have the capability to build complex Toolings / Moulds inhouse and have requisite Infrastructure and Experienced personnel. Our Tool Room is equipped with most modern equipment’s to develop any product from concept to production. The manufacturing Set-up duly integrates with a large tool room, backed by latest software’s and CNC machining facilities.